How we build
The Rex Moore Production System.
Lean construction applied end to end: every project is designed for manufacture, assembly and installation, then delivered to the field as Kits.
- Method
- Lean
- Unit of work
- Kits
- Principles
- 6
Six moving parts
Standardize the work, then mass produce it.
Standardization improves pre-planning, drives efficiency and takes cost out — without taking quality out.
DFMAI
All projects are Designed for Manufacture, Assembly and Installation — improving pre-planning and driving standardization for higher efficiency and cost savings.
Assemblies
Standard assemblies allow mass production in a flexible Lean manufacturing environment, including standardized materials and bulk buys that reduce cost and lead times.
WBS
Standardized methods allow a standardized Work Breakdown Structure — groups of work packages within a project, called Kits.
Planning
Kits contain drawings, tools, materials and mass-produced manufactured assemblies for installation.
Execution
Kits allow efficient field installation with reduced material handling, storage and trash.
Kits
Kits facilitate effective scheduling based on workflow and reduce task durations, completing work in less time than conventional construction methods.
In a partner's words
“Rex Moore's success is due in large part to the incorporation of Lean building principles into employee training and the company's internal systems and processes. From pull scheduling to weekly work plans to their just in time delivery, the Rex Moore Production System and Lean practices are integral to the efficient way in which they complete projects.”
President, Sacramento general contractor
Want the schedule back?
Bring the production system onto your job and let the Kits do the heavy lifting.